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Leadership Discussion

Education and Loss Prevention Department Leadership Blog. Tips for leaders, ideas for prefab, safety tips, code ideas, announcements and more. 

 

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Dangers of Hitting a Person with Equipment

Safety Meeting: Dangers of Hitting a Person with Equipment

Objective:

This safety meeting aims to highlight the dangers of operating heavy equipment and the severe consequences of striking a person on the job site. Understanding and mitigating these risks can prevent injuries and fatalities.

1. Introduction: The Severity of Equipment Hazards

  • Equipment, such as forklifts, cranes, excavators, UTVs, skid steers loaders, and trucks, is essential on most construction and industrial job sites.

  • These machines can weigh several tons, and the sheer force of their movements poses a significant risk.

  • Accidents involving equipment striking a person can result in severe injuries, permanent disability, or death. Even a small bump at slow speeds to a person can cause severe injuries. Sometimes equipment operators bump into piles and panels or run over material on the ground because they didn’t see it, or they lost sight of their spotter or they didn’t communicate with their spotter or they didn’t use a spotter. We have to realize that even though little damage may be done when this happens, every time it did happen, it could have been a person that was hit, and they would seriously injured or worse.

2. Common Causes of Heavy Equipment-Related Injuries

  • Lack of Visibility: Operators may have blind spots that prevent them from seeing workers nearby. This is why E Light requires that equipment be operated with spotters. And we require that the equipment operator must “freeze”, stop everything and wait until they have a spotter, and they are communicating with their spotter before proceeding to do anything.

  • Human Error: Improper use or negligence from the operator can lead to accidents. Many of the incidents are caused by Overconfidence. The operator believes they can safely do the work and operate without a spotter and get this done. Overconfidence can kill.

  • Poor Communication: Miscommunication between the operator and ground workers can lead to misunderstandings about movements and actions. Spotters must be trained and the operator and the spotter must talk before operating and make sure they agree on the signals and communication and if there is any break in those communications or confusion, then the operator must “freeze” and stop all operations until that is corrected.

  • Fatigue or Inattention: Workers, including operators, may lose focus due to fatigue or distractions, increasing the risk of accidents.

  • Untrained Operators: Operating heavy machinery requires skill, experience, and knowledge. Untrained or inadequately trained operators are a high-risk factor.

3. Potential Consequences of a Heavy Equipment Accident

  • Physical Injuries: Broken bones, amputations, traumatic head injuries, or crush injuries can occur when a worker is struck by heavy equipment.

  • Fatalities: In the most severe cases, being hit by heavy equipment can lead to death, often due to the sheer weight of the machinery.

  • Emotional and Mental Impact: Both the injured person and the operator may suffer from emotional distress and mental health challenges following an accident.

  • Legal and Financial Ramifications: Employers may face significant legal liabilities, compensation claims, and regulatory fines after such incidents.

4. Safety Procedures to Prevent Accidents

  • Operator Training: Only trained and certified individuals should operate heavy equipment. Ongoing training should be conducted to refresh skills. This is an E Light requirement, and every operator of equipment must be trained on each specific model of equipment they are operating. They must have read the operators manual for that specific piece of equipment, and they must be observed and demonstrate safe operation of the equipment to a safety manager or supervisor and the supervisor must submit a Training- Equipment Operator Observation and Evaluation report through iAuditor to the Education and Loss Prevention Coordinator before the first time the operator can use that equipment on the project. The supervisor can contact the Education and Loss Prevention Coordinator or the Corporate Safety Superintendent to determine if a person has been trained on a specific model of equipment.

  • Pre-Operation Inspection: Always conduct a thorough check of the equipment before use, ensuring all systems function correctly.

  • Blind Spot Awareness: Operators should be aware of their machine’s blind spots and use mirrors, cameras, and spotters.

  • Communication Protocols: Use standardized signals or radios to communicate between workers and operators. Everyone should know and follow the communication procedures.

  • Stay Out of Danger Zones: Workers on foot must stay clear of areas where heavy equipment is operating. Warning signs and barriers can help to reinforce safe zones.

  • Spotters: Use a dedicated spotter to guide equipment operators in tight spaces or around workers and when backing. Spotters must be highly visible, typically with reflective vests and signals.

  • Equipment Lockout/Tagout: Ensure that equipment is powered off and immobilized when performing maintenance or repairs.

5. Emergency Procedures

  • In case of an accident:

    • Stop the equipment immediately and render first aid if possible.

    • Call emergency services if the injuries are severe.

    • Secure the area to prevent further accidents or hazards.

    • Report the incident to the safety manager if assigned to the project or the Director of Education and Loss Prevention.

6. Conclusion

Operating equipment safely is a shared responsibility. Operators, crew members, and management must all remain vigilant and proactive in preventing accidents. Following proper safety protocols, staying alert, and maintaining clear communication are key to ensuring that everyone goes home safely at the end of the day.

 

Key Takeaways:

  • Always be aware of your surroundings when operating or working near heavy equipment.

  • Communication and visibility are crucial to avoiding accidents.

  • Proper training and adherence to safety procedures are essential in preventing injuries or fatalities.

  • When you lose sight of your spotter, FREEZE. Don’t do anything. Resolve the issue, regain communication with your spotter and then proceed.

 

Remember the key causes of accidents:  Convenience, Overconfidence, Ignorance and No- Time.   COIN.

Also remember we can overcome these by.  Best Practices, Always being Aware, No Short Cuts and Knowledge is Power.   BANK.  

 

Let’s all remember:  No more COIN, only BANK!!!!

 

The safety of every employee is our core value, and it is everyone's responsibility to make sure we all go home safety every day.



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