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  • tsmith474

The Danger of an open circuit on the secondary of a CT

Updated: May 28



Sunday, May 05, 2024


Current Instrument Transformers (CTs) play a vital role in electrical systems for accurate current measurement. They provide a safe and practical means to step down high currents for monitoring and control purposes. However, leaving the secondary circuit of CTs open can lead to potentially dangerous consequences. They are used in everything from controls to monitoring high currents at the service with a lower rated meter. 


If a current transformer has an energized conductor running through the ring and then the secondary circuits are de-terminated and left open a very serious amount of energy can be released into the secondary terminals resulting in a potentially catastrophic failure.


Understanding open secondary circuit

When the secondary circuit of a CT is open, it means there is no load or external circuit connected to the secondary winding. In this state, the CT experiences a condition of no current flow in its secondary winding. Consequently, the secondary winding behaves as a primary winding, producing a high voltage across its terminals. This voltage is directly proportional to the primary current and the turns ratio of the CT.

Leaving the secondary circuit of Current Instrument Transformers (CTs) open can lead to the generation of dangerously high voltages. 


Reason for high voltage


The high voltage in an open secondary circuit can be attributed to electromagnetic induction. Under normal operation, the primary winding of the CT carries the actual current, which produces a magnetic field that causes mutual induction in the secondary winding. This induction generates a voltage across the secondary winding proportional to the primary current. However, in an open circuit scenario, the absence of a load results in no current flowing through the secondary winding. As a result, the full induced voltage remains across the terminals of the open secondary circuit.


An example of the potential voltage generated in an open secondary circuit of a Current Instrument Transformer (CT) can provide a clearer understanding. Let’s consider a situation where a CT has a turns ratio of 1000:1 and is measuring a primary current of 100 A. In this scenario, the voltage induced in the secondary winding can be calculated by multiplying the primary current by the turns ratio.

Voltage = Primary current x Turns ratioVoltage = 100 A x 1000Voltage = 100,000 V


Therefore, in this example, the voltage in the open secondary circuit can reach a staggering 100 kV. This showcases the significance of the safety risks associated with open secondary circuits and the critical importance of implementing proper precautions to prevent such high voltages from occurring.


Safety risks and hazards


The presence of high voltage in an open secondary circuit poses significant safety risks. First and foremost, it represents an electrocution hazard to anyone in close proximity to the open circuit terminals. The exposed high voltage can potentially cause severe electric shocks, leading to injuries or even fatalities.


Additionally, the insulation materials used in CTs are designed to withstand normal operating voltages but may not be capable of handling the excessively high voltages present during open circuit conditions. This can lead to insulation breakdown, resulting in arc flashes or electrical insulation failure. The resulting equipment damage and system downtime can have substantial financial implications.


Mitigating the risks


To prevent the potential hazards associated with open secondary circuits in CTs, it is essential to ensure that the secondary winding is never left open. This means either connecting a suitable load/resistor across the terminals or shorting the terminals together (known as short-circuiting). By providing a closed circuit for the secondary winding, the induced voltage is dissipated safely, minimizing the associated risks.


Takeaway


Leaving the secondary circuit of Current Instrument Transformers (CTs) open can lead to the generation of dangerously high voltages. Understanding the reasons behind this occurrence and the associated safety risks is crucial for electrical professionals. By ensuring the secondary circuit is always properly connected or shorted, the potential hazards can be effectively mitigated, protecting both personnel and equipment from harm.


Note: Much of this article is a reprint from 

The safety risks of open CT secondary circuits

Shenzhen Clou Aug 09, 2023

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